The Effect of Argon-Enriched Environment in High-Speed Machining of Titanium Alloy

Abstract

A major factor hindering the machinability of titanium alloys is their tendency to react with most cutting tool materials, thereby encouraging solution wear during machining. Machining in an inert environment is envisaged to minimize chemical reaction at the tool-chip and tool-workpiece interfaces when machining commercially available titanium alloys at higher cutting conditions. This article presents the results of machining trials carried out with uncoated carbide (ISO K10 grade) tools in an argon-enriched environment at cutting conditions typical of finish turning operations. Comparative trials were carried out at the same cutting conditions under conventional coolant supply. Results of the machining trials show that machining in an argon-enriched environment gave lower tool life relative to conventional coolant supply. Nose wear was the dominant tool-failure mode in all the cutting conditions investigated. Argon is a poor conductor of heat; thus, heat generated during machining tends to concentrate in the cutting region and accelerate tool wear. Argon also has poor lubrication characteristics, leading to increasing friction at the cutting interfaces during machining and an increase in cutting forces required for efficient shearing of the workpiece.