Effect of casting conditions on the performance of porous cellulose acetate membranes in reverse osmosis

Abstract

Several sets of porous cellulose acetate membranes were made using the same casting solution composition and gelation conditions but varying the casting solution temperature and solvent evaporation conditions. The films were tested in reverse osmosis experiments at 250 psig using aqueous feed solutions containing 3500 ppm NaCl. The results show that the product rate obtained at a given level of solute separation is independent of evaporation time in the range tested and, for a given casting solution composition, the temperature of the casting solution and conditions of solvent evaporation during film formation together constitute an important interconnected variable governing the porous structure of the resulting membranes. These results offer a new approach to the problem of developing more productive reverse osmosis membranes and have led to a new class of porous cellulose acetate membranes capable of giving product rates 100% to 150% higher than those of the best membranes reported, at any given level of solute separation under the experimental conditions used. These results are of practical importance in low‐pressure reverse osmosis applications.